Craft Bottled Sauces. Acidified bench precision.

Taste.

Small-batch artisan hot sauces from our St Charles, Illinois facility. Direct individual bottles run from $5 to $15 each, packed in standard 5 oz woozy glass with tamper-evident induction seals.

Every formulation begins on our stainless staging line under the supervision of Ivan Petrov, our food technologist since 2021. We do not blend generic chili concentrate with xanthic thickeners. We buy whole peppers, ferment or roast the pods in house, and calibrate the digital pH electrode until the batch tests below 4.0 equilibrium before heat hold.

Retail buyers, specialty grocery purveyors, and culinary directors can order single bottles for evaluation or sample flight cases packed 12 bottles per case. The commercial catalog below details each recipe profile, Scoville posture, and exact bottle pricing.

Lineup of U.S. Sauce Inc. retail hot sauce bottles showing varied pepper formulations and natural viscosities
Artisan table bottles staged at 1315 E Main St, St Charles, IL. Verified acidified batching.

Pour.

Three distinct culinary pepper profiles engineered for restaurant tabletop service, specialty delis, and home pantries.

We do not use synthetic dye, artificial capsaicin extract, or corn syrup bases. Every bottle is balanced against acidity, sodium, and natural pepper aromatics to pair cleanly with savory food. Prices range between $8.00 and $12.00 per bottle on direct inquiry, with volume wholesale pricing available from $2.40 to $8.00 per bottle on commercial orders.

LOT #HAB-21 • AGED MASH

Fermented Habanero Amber Reserve

$12.00 USD per 5 oz bottle

Oak-aged orange habanero mash with wild bacterial fermentation, sweet carrot reduction, slow-roasted garlic puree, and a crisp digital pH verified finish below 3.8. Complex floral heat with sharp citrus back-notes that build over 40 seconds. Built for braised pork, grilled wings, and sharp cheddar.

  • Primary Pepper Fresh Orange Habanero
  • Acid Medium Cider & White Distilled
  • Calibrated pH 3.72 verified
  • Retail Price $12.00 / bottle
Heat Tier: Heavy
Inquire About Bottle
LOT #CHP-14 • HARDWOOD SMOKE

Smoked Chipotle & Dark Molasses

$9.50 USD per 5 oz bottle

Slow-smoked red jalapeños cooked in our commercial steam kettles with raw apple cider vinegar, charred shallots, toasted cumin seeds, and unrefined cane molasses. Thick body with natural pectin hold, low acidity bite, and rich campfire sweetness. Ideal for smoked brisket, smash burgers, and roasted squash.

  • Primary Pepper Smoked Red Jalapeño
  • Acid Medium Raw Apple Cider Vinegar
  • Calibrated pH 3.88 verified
  • Retail Price $9.50 / bottle
Heat Tier: Medium
Inquire About Bottle
LOT #VRD-09 • CITRUS CRUSH

Serrano Cilantro Bright Verde

$8.00 USD per 5 oz bottle

Cold-blended crisp green serrano chilis, fresh Persian lime juice, crushed whole coriander seed, hand-picked cilantro stems, and fine sea salt. Thermal pasteurization held at exact target curves to preserve vibrant chlorophyll color and peppery crunch. Built for street tacos, fried eggs, and grilled sea bass.

  • Primary Pepper Fresh Green Serrano
  • Acid Medium Lime Juice & Distilled
  • Calibrated pH 3.65 verified
  • Retail Price $8.00 / bottle
Heat Tier: Mild-Medium
Inquire About Bottle

Source.

Clean pepper mash starts with traceable agricultural lots and strict sorting before kettle reduction.

We do not purchase re-hydrated industrial chili flakes or pre-salted bulk drums from unverified suppliers. Ivan Petrov inspects every shipment of fresh habanero, jalapeño, and serrano pods delivered to our St Charles loading dock. We trim stems, wash in cold chlorinated cycles, and test incoming sugar and moisture content before batching.

Acid balance is the non-negotiable threshold of commercial shelf safety. Under FDA acidified food standards (21 CFR Part 114), any product packed for shelf stability must achieve an equilibrium pH below 4.6. Our facility mandate is stricter: no batch is released to the bottling nozzles until duplicate digital readings settle below 4.0 pH.

Pepper Variety Processing Method Natural Scoville Acid Stabilization Sample Cost Basis
Orange Habanero 60-day anaerobic brine fermentation 150,000 – 325,000 SHU pH 3.72 with organic cider vinegar $12.00 USD / bottle
Red Jalapeño (Chipotle) Slow hardwood smoke & steam kettle hold 5,000 – 10,000 SHU pH 3.88 with apple cider molasses $9.50 USD / bottle
Green Serrano Cold mill emulsion & pasteurization 10,000 – 23,000 SHU pH 3.65 with fresh Persian lime juice $8.00 USD / bottle
Custom Pepper Blend Contract formulation bench trial Client specific (mild to extreme) Digital pH curve verified < 4.0 $550 – $2,525 setup fee

Inspect.

Four defined production gates separate raw agricultural peppers from sealed glass bottles.

Maceration & Mash Prep: Fresh peppers are milled to target particulate micron size. Salt ratios are calibrated to prevent wild spoilage while supporting lactic cultures on fermented lines.

Thermal Hold & pH Verification: Puree enters steam kettles with natural acids. Once hot-hold temperature is documented, Ivan Petrov pulls duplicate samples for calibrated digital pH verification.

Sanitary Filling & Cap Seal: Sauce runs through stainless sanitary tubing to our gravity filler. Bottles are sealed with continuous-thread ribbed caps and heat-shrunk tamper bands.

Case Pack & Lot Labeling: Bottles are wiped, inspected for fill line consistency, packed 12 per corrugated carton, and stamped with lot numbers and production timestamps.

Inquire.

Request individual bottle allocations or a mixed 12-bottle commercial sample flight.

All retail orders and sample flights operate on direct inquiry basis. There is no automated checkout cart or binding algorithmic quote. Tell us which sauce profiles you wish to evaluate, and our facility team will confirm shipping costs and delivery scheduling.

Manufacturing Facility 1315 E Main St, St Charles, Illinois 60174
Direct Phone 630-762-8880
Production Office Email [email protected]
Please provide your full contact name.
Please enter a valid telephone number.
Please enter a valid commercial email address.
You must accept our data privacy policy to submit a request.